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Used in many aquariums ... YOKOTA Seawater Pumps made of YST Alloy
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Picture: Shimane Aquarium (AQUAS)
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We encounter the wonders of the sea in aquariums. We applaud the delightful
performances of dolphins and sea lions, and we are amazed and fascinated
by gigantic sea creatures and colorful tropical fish. We can spend our
time enjoyably at aquariums, and are impressed by what they offer.
Behind the scenes, in many such aquariums in Japan, YOKOTA Seawater Pumps
made of corrosion and wear resistant YST (YOKOTA Special Stainless Steel)
Alloy are playing increasingly important roles.
Special attention must be paid to the quality of seawater in aquariums.
Pumps that can intake and circulate hundreds of tons of good quality seawater
are vital to the lives of fish and sea animals.
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Picture: Shimane Aquarium (AQUAS)
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To meet these needs, YOKOTA provides Seawater Pumps made of YST Alloy,
a material which is also applied to pump attachments such as YOKOTA Non-External-Flushing
Mechanical Seals and YOKOTA Wafer-Type Check Valves for its excellent durability
against seawater.
Why have aquariums in Japan adopted YOKOTA Seawater Pumps?
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1.
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YST Alloy
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Excellent corrosion and wear resistance in seawater environments. (It is
resistant even to seawater containing hypochlorous acid, iron bacteria,
or corrosive adhering material.)
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2.
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Self-Priming Centrifugal Pump (PAT.)
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Capable of discharging air contained in and separated from seawater.
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3.
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Non-External-Flushing Mechanical Seal
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No need for supply (equipment and running costs) of external sealing water.
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4.
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Non-Water Hammer Check Valve (PAT.)
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Prevention of water hammer. (SL type)
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1. YST Alloy (YOKOTA Special Stainless Steel)
Among the YST series, YST130N is duplex stainless steel developed by YOKOTA
especially as a material durable to seawater and shows excellent corrosion
and wear resistance.
Various field tests have proved the excellence of YST130N especially for
resistance to pitting and crevice corrosion.
| Crevice corrosion resistance |
Field test with actual liquid
Seawater + hypochlorous acid (90-100ppm)
(Test period: approx. 1 year and 9 months) |
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Weight loss due to crevice corrosion Test piece after test |
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YST130N |
SUS316 |
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YST130N is superior as a pump material in almost all technical categories
as shown in the table.
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Category
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YST130N
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JIS
duplex stainless steel
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Iron
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Plastic resin
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Strength/Reliability
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High tensile strength. Durable against vibration and high pressure. High
resistance to cavitation.
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Same as YST130N
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Durable against vibration and medium pressure.
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Low tensile strength and not durable against vibration. Weak resistance
to cavitation.
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Wear resistance
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Hardness and strength. Slurry and sand durable.
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Same as YST130N
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Weak against sand.
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Weak against slurry and sand.
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Heat resistance
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Durable against high temperature.
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Same as YST130N
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Durable against heat to some extent.
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Easily deformed by heat. Temperature rise under minimum-flow operation
is dangerous.
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Corrosion resistance
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Crevice and pitting corrosion resistance is far superior to JIS duplex
stainless steel.
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Corroded by seawater
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Easily corroded
(Coating with epoxy paint, etc, is necessary).
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Seawater resistant. However, suitable material is not practically available
for rotating shaft and sleeve.
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Maintenance
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Disassembly and reassembly is easy. Cracking or damage hardly occurs.
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Same as YST130N
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Maintenance is difficult due to corrosion.
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Deteriorated by ozone. Reassembly is sometimes difficult when deformed.
Easily cracked or damaged.
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Repair
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On-the-spot welding repair is possible, should the need arise.
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Same as YST130N
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Repair is difficult.
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On-the-spot repair is difficult, and the quality after repair is unstable.
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Life span
(when pumping normal seawater)
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10 years
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3 years
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2 years (when coated with epoxy paint, etc)
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10 years (under the condition that no heat and wear resistance and strength
are required)
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2. Self-Priming Centrifugal Pump (PAT.)
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The casing consists of a semi-double volute and a cavity holder. This single-suction,
single-stage centrifugal pump displays outstanding pumping performance
in a wide range of specifications.
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The pump develops maximum vacuum of 60-90kPa (6-9m water column) and displays
outstanding self-priming power.
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Low NPSH. Even if cavitation develops due to fluctuations of suction conditions,
this pump can still continue its pumping operation, and therefore does
not require allowance for NPSH.
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The pump easily discharges air contained in and separated from seawater.
And if pumping becomes subject to air suction or mixture of air during
pumping operation, it continues pumping without a problem. Even continuous
suction of air-containing water (i.e., gas-liquid two-phase pumping) is
possible.
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3. Non-External-Flushing Mechanical Seal
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Main parts are made of YST130N, which shows excellent corrosion and wear
resistance to seawater or salt crystal.
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The stationary balance type structure assures stable seal performance even
under high pressure conditions.
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The efficient self-alignment mechanism between its loose ring and rotary
ring does not require supply of external sealing water, and therefore equipment
and running costs can be reduced.
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The pump is free from spattering of seawater, preventing damage to the
surroundings.
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4. Non-Water Hammer Check Valve (PAT.)
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Non-Water Hammer Check Valve made of YST130N is durable against seawater,
and prevents water hammer. (SL type)
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5. Example applications and installations
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S Aquarium
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Pump specifications
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Name:
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Filtered seawater circulation pump
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Model No.:
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UHN-1230
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Liquid:
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Seawater
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Material:
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(Casing) YST130N, (Impeller) YST130N
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Shaft seal:
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Non-External-Flushing Mechanical Seal
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Miyajima Aquarium
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Pump specifications
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Name:
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Cooled and filtered seawater circulation pump
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Model No.:
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UHN-0510
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Liquid:
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Seawater
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Material:
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(Casing) YST130N, (Impeller) YST130N
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Shaft seal:
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Non-External-Flushing Mechanical Seal
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Echizen-Matsushima Aquarium
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Pump specifications
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Name:
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Filtered seawater circulation pump
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Model No.:
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UHN-1010
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Liquid:
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Seawater
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Material:
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(Casing) YST130N, (Impeller) YST130N
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Shaft seal:
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Gland packing
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The above is a partial list of actual installations. The YOKOTA Seawater
Pumps are also in service in many other aquariums.
6. Supply record of YOKOTA Seawater Pumps
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Aquariums, Central Fisheries Research Center (Ministry of Agriculture,
Forestry and Fisheries of Japan), Fish farms, Fisheries research institutes,
Fish markets
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Food processing plants, Salt manufacturing plants
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Seawater desalination plants
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Chemical plants
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Undersea tunnels
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Hot spring facilities
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Power stations (Atomic/thermal/geothermal)
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other
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For details of each product, please refer to
Seawater Resistant Stainless Steel YST130N
Self-Priming Centrifugal Pump UHN series
Non-External-Flushing Mechanical Seal
Non-Water Hammer Check Valve SL type
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